Which, of course, is the tricky bit. Potentially one of the most useful embodiments of natural design is the bio-inspired robot, which could be deployed in places where people would be too conspicuous, bored to tears, or killed. But such robots are notoriously difficult to build. Ronald Fearing, a professor of electrical engineering at the University of California, Berkeley, has taken on one of the biggest challenges of all: to create a miniature robotic fly that is swift, small, and maneuverable enough for use in surveillance or search-and-rescue operations.
If a blowfly had buzzed into Fearing's office when we first sat down on a warm March afternoon, the windows flung wide to the garden-like Berkeley campus, I would have swatted it away without a second thought. By the time Fearing finished explaining why he had chosen it as the model for his miniature aircraft, I would have fallen on bended knee in admiration. With wings beating 150 times per second, it hovers, soars, and dives with uncanny agility. From straight-line flight it can turn 90 degrees in under 50 milliseconds —a maneuver that would rip the Stealth fighter to shreds.
The key to making his micromechanical flying insect (MFI) work, Fearing said, isn't to attempt to copy the fly, but to isolate the structures crucial to its feats of flying, while keeping a sharp eye out for simpler—and perhaps better—ways to perform its highly complex operations. "The fly's wing is driven by 20 muscles, some of which only fire every fifth wing beat, and all you can do is wonder, What on Earth just happened there?" says Fearing. "Some things are just too mysterious and complicated to be able to replicate."
After CalTech neurobiologist Michael Dickinson used foot-long plastic wings flapping in two tons of mineral oil to demonstrate how the fly's U-shaped beat kept it aloft, Fearing whittled the complexity of the wing joint down to something he could manufacture. What he came up with resembles a tiny automobile differential; though lacking the fly's mystical 20-muscle poetry, it can still bang out U-shaped beats at high speed. To drive the wing, he needed piezoelectric actuators, which at high frequencies can generate more power than fly muscle can. Yet when he asked machinists to manufacture a ten-milligram actuator, he got blank stares. "People told me, 'Holy cow! I can do a ten-gram actuator,' which was bigger than our whole fly."
So Fearing made his own, one of which he held up with tweezers for me to see, a gossamer wand some 11 millimeters long and not much thicker than a cat's whisker. Fearing has been forced to manufacture many of the other minute components of his fly in the same way, using a micromachining laser and a rapid prototyping system that allows him to design his minuscule parts in a computer, automatically cut and cure them overnight, and assemble them by hand the next day under a microscope.


Buy NG Photos
Special Issues